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Characteristics of Harmonic Drive gearbox
1. High deceleration ratioSingle stage coaxial can achieve a high reduction ratio of 1/30 to 1/320. The structure and construction are simple, yet it can achieve a high reduction ratio device.
2. Small backlashHarmonic Drive ® Unlike meshing with ordinary gears, the backlash is extremely small, which is an indispensable element in the field of controllers.
3. High precisionMultiple teeth mesh simultaneously, and there are two 180 degree symmetrical gears meshing, so the influence of gear pitch error and cumulative pitch error on rotation accuracy is relatively even, achieving extremely high levels of position accuracy and rotation accuracy.
4. Less components and easy installationThe three basic components achieve a high reduction ratio, and they are all coaxial, so the kit is easy to install and has a simple design.
5. Small size and light weightCompared with previous gear devices, with a volume of 1/3 and a weight of 1/2, it can achieve the same torque capacity and reduction ratio, achieving small and lightweight design.
6. High torque capacityThe flexible wheel material uses special steel with high fatigue strength. Unlike ordinary transmission devices, the number of teeth meshing simultaneously accounts for about 30% of the total number of teeth, and it is in surface contact, which reduces the pressure borne by each gear and allows for high torque capacity.
7. High efficiencyThe sliding of the meshing part of the gear teeth is very small, reducing the power loss caused by friction. Therefore, while obtaining a high reduction ratio, high efficiency can be maintained, and the miniaturization of the driving motor can be achieved.
8. Low noiseThe meshing speed of the gear teeth is low, and the transmission of motion force is balanced, so the operation is quiet and the vibration is minimal.
Structure and principle of Harmonic Drive
Harmonic Drive Using Metal Elasticity Mechanics ® Composed of only three basic components (wave generator, flexible wheel, and rigid wheel) (some are composed of four basic elements due to different shapes, but the transmission principle remains unchanged). The Harmonic Drive that produces this high-precision transmission ® The unique mechanism principle can be seen from its meshing.
• Wave generator
The elliptical cam is embedded with thin-walled ball bearings on its outer circumference. The inner wheel of the bearing is fixed on the cam, and the outer wheel undergoes elastic deformation through ball bearings. Usually installed on the input shaft.
• Flexible wheel
Metal elastomer components with thin-walled cup shape. The outer circumference of the opening is engraved with gears. The bottom of the flexible wheel (the bottom of the cup) is called a diaphragm and is usually installed on the output shaft.
• Steel wheel
Rigid circular component. The inner circumference is engraved with gears, which have two more teeth than flexible wheels. Usually fixed on the shell.
Harmornic Harmonic Drive Series
Harmonic DriveIt is composed of three components: harmonic generator, rigid wheel, and flexible wheel. Any one of these three components can be fixed to become a deceleration transmission or an acceleration transmission, or a generator, a rigid wheel drive, and a flexible wheel driven to become a differential mechanism. Harmonic reducer is a gear transmission that uses a wave generator to generate controllable elastic deformation of flexible gears and meshes with rigid gears to transmit motion and power. Harmonic reducers have the characteristics of small size, light weight, and high output torque, and are widely used in high-end fields such as industrial robots, humanoid robots, semiconductor LCD production equipment, photovoltaic production equipment, medical equipment, work machine tools, precision optical instruments, aerospace equipment, etc.
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CSG series combination type CSG is a high torque harmonic drive and an enhanced version of the CSF series. Based on the research and development philosophy of "increasing load capacity, improving reliability for strength, and extending lifespan", the following performance improvements have been achieved compared to products of the same size in the CSF series. Rated torque: increased by 30%. Maximum torque at start and stop: increased by 30%. Instantaneous maximum torque: increased by 30%. Claw torque: increased by 30%. Rated service life: increased by 42% (10000 hours) |
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CSD series combination type In recent years, prominent humanoid robots and aerospace fields have pursued the limit of "lightweight", while LCD and semiconductor manufacturing equipment, limited by the height of their production lines, are all pursuing the limit of "ultra-thin". The CSD series, dedicated to harmonic driven lightweight and compact features, meets market demands while inheriting the excellent performance of traditional products and achieving bold shapes The CSD-2UF hollow structure reducer has a through hole in the center of the input and output shaft, which allows for the passage of wiring, piping, lasers, etc., achieving a simple mechanical and device structure. The load capacity of the output side bearing is increased The load capacity of the output side bearing is about twice that of the SHD series combination type (2SH) of the same model. |
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SHG series combination type SHG is a high torque harmonic drive and an enhanced version of the SHF series. Based on the research and development philosophy of "increasing load capacity, improving reliability for strength, and extending lifespan", the following performance improvements have been achieved compared to products of the same size in the SHF series. Rated torque: increased by 30%. Maximum torque at start and stop: increased by 30%. Instantaneous maximum torque: increased by 30%. Claw torque: increased by 30%. Rated service life: increased by 42% (10000 hours) The external dimensions, rigidity, angular transmission accuracy, input moment of inertia, etc. are the same as those of the SHF series. |
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SHF series combination type The feature (hollow combination 2UH) is a combination type that emphasizes simple assembly and reduces overall costs. Due to the adoption of a hollow hole structure standard, other drive shafts can be inserted for wiring processing, etc., resulting in excellent space efficiency. Built in precision cross roller bearings with strong rotational rigidity can directly support external loads. Lightweight, simple design, high torque capacity, high rigidity, no backlash, high positioning accuracy, high rotation accuracy, high efficiency, smooth operation Input/output coaxial Outer diameter: There are a total of 9 models ranging from ø 74 to ø 246mm Reduction ratio: 30~160 Rated torque: 4.0~745N•m Hollow pore size: ø14~ø70mm |
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CSF GH series gearbox type The small, lightweight, and high-precision harmonic drive has given birth to the gearbox type "CSF-GH series". It is a reducer that maximizes the advantages of harmonic drive. It is divided into two types: flange output and shaft output. Even if you are not used to using HarmonicDrive ® The personnel can also perform simple operations and achieve high-precision positioning. The zero backlash harmonic drive adopts a unique working principle, without any backlash caused by gear meshing, achieving excellent positioning and rotation accuracy. High static torque capacity: The main bearing adopts high rigidity cross rollers and bearings, which can achieve high static torque capacity. Simple installation to servo motor: Using a one press input shaft connector, the installation of servo motor is very simple. In addition, we also provide installation flanges that match the servo motors produced by various companies. Rich product variety |
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SHD series combination type The "SHD series", which fully utilizes the lightweight and compact characteristics of harmonic drive, inherits the excellent performance of the SHF series in response to market demand, and achieves bold miniaturization. As a combination type with high rigidity cross rollers and bearings that is easy to use, there are a total of 6 models, forming a series. The SHD series has opened up new possibilities for motion control reducers. Shorten the length of the traditional SHF series to half 70% increase in torque capacity compared to SHF series The torsional rigidity is increased by 80-90% compared to the SHF series Hollow shaft structure Integrated with high rigidity cross rollers and bearings that directly bear loads |
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CSF Supermini Series The compact, lightweight, and high-precision harmonic drive of gearbox type has given birth to the ultra small "CSF supermani series". We can provide customers with two types of main bearings: the "Small 4-point Contact Ball Bearing" independently developed by our company, which is easy to use in combination and the reducer model used for small servo motors. A reducer composed of a gearbox model (shaft output) and a high-performance small servo motor. Under the same size of gear conditions, it has the highest output characteristics. Combination type |
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CSF mini series
The small, lightweight, and high-precision harmonic drive of gearbox type and combination type has given birth to the small "CSF mini series". We can provide customers with two types of main bearings: the "Small 4-point Contact Ball Bearing" independently developed by our company, which is easy to use in combination and the gearbox type used for small servo motors. Gearbox type is divided into flange output type and shaft output type. Gearbox type is a reducer used in combination with high-performance small servo motors. Under the same size of gear conditions, it has the highest output characteristics. Combination type |
Harmornic actuator series
The servo actuator is an optimized combination of a zero backlash harmonic reducer for precision control and a servo motor. Flat and hollow axis servo actuators are widely used in cutting-edge fields such as semiconductor liquid crystal production equipment, photovoltaic production equipment, medical devices, and work machine tools. The essence of a hollow servo motor is an engine that operates in a servo system. Its working mode is to control the operation of mechanical components, and its function is to help the motor achieve indirect speed changes. It can effectively control speed and achieve precise positioning by converting voltage signals into torque and speed to drive the controlled object. The speed of the hollow servo motor is controlled by its input signal, which can react in a short time and convert the electrical signal into angular velocity or angular displacement output on the machine shaft. It is mainly used in enclosed environments and has significant advantages over other motors in terms of speed, stability, comfort, and timeliness.
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Hollow structure (maximum hollow diameter of 65mm) Flat structure (maximum outer diameter of 284mm, total length of 222mm) Achieved a torque to volume ratio of more than 5 times for directly driving electric motors The torque ranges from 120Nm to 3400Nm, achieving serialization You can choose output bearings, reducers, motor coil specifications, etc. that meet your needs Standard installation of 17 bit magnetic absolute position encoder The driver can be used through MECHATROLINK-II CC-Link、 Control over other open networks |
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Thin and compact hollow structure High torque, high rigidity, high precision Built in support device with excellent rigidity performance Control unit with multiple control functions [Purpose] Machine tools: turret cutter indexing, indexing disc, loader Robot: Rotation and Joint Drive Unit Semiconductor manufacturing equipment: handling robots, inspection platforms LCD manufacturing equipment: handling robot, inspection platform, photosensitive agent application roller drive Printing machine: photosensitive coating roller drive |
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The FHA-C mini series is an AC servo actuator with high torque and precise rotational motion. It is an AC servo actuator formed by integrating an ultra-thin, precision control reduction device HarmonicDrive harmonic reducer and an ultra flat AC servo motor. Thin and compact hollow structure [Purpose] |
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The RSF-B mini series is an AC servo transmission device that features high torque, provides precise rotational motion, and is composed of a harmonic drive for precision control reduction devices and a high-speed, high response AC servo motor. Can be used for driving robot joints, semiconductor, LCD panel manufacturing equipment, machine tools, and various other FA devices. Small, lightweight, high torque The RSF-Bmini series, which is equipped with a precision control reduction device and harmonic drive, has a very high output torque compared to the direct drive method using a high-power motor. It belongs to high torque category with the same external dimensions. In addition, by combining with the dedicated AC servo motor HA-680 series, miniaturization and lightweighting have been achieved. Excellent positioning accuracy Stable controllability |
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The RSF Supermini series is a precision control gearbox that uses HarmonicDrive ® A small, high torque, and high-precision AC servo transmission device combined with a small AC servo motor. In addition, the product range of RSF-5A also includes transmission devices with brakes. By combining the dedicated AC servo driver HA-680 with a DC24V power supply that fully utilizes the performance of the AC servo transmission device, a high-precision and miniaturized mechanical device has been achieved. |
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The RSF/RKF series is a precision control gearbox that uses HarmonicDrive ® A small, high torque, and high-precision AC servo transmission device combined with an AC servo motor. By combining with a dedicated AC servo drive that fully utilizes the performance of the AC servo transmission device, a mechanical device with high rotational accuracy and miniaturization has been achieved. [Purpose] |
Harmornic planetary transmission series
Precision planetary gearboxThe main transmission structure consists of planetary gears, sun gears, and internal ring gears. Its working principle is to start the sun gear directly connected to the driving source, and the sun gear will be combined with the planetary gears on the planetary gear carrier to drive the operation. The entire planetary gear system automatically rotates along the outer gear ring, and the planetary carrier is connected to the output shaft to achieve acceleration. Precision planetary reducers are widely used in precision machinery manufacturing equipment, CNC equipment, and other fields due to their light weight, high load-bearing capacity, long service life, smooth operation, low noise, high output torque, large speed ratio, high efficiency, and safe performance.
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The HPG series is a more cost-effective universal high-performance reducer with a new structure, following the highly acclaimed high-performance and small backlash A-type. Support short-term delivery (within one week) The standard products in the product catalog (deceleration models supporting small capacity motors) can be delivered within one week. High static torque capacity Small backlash: less than 3 points (less than 1 point for special products) High torque capacity High efficiency: over 90% (models 11 and 14 have over 85%) Easy installation There are 6 types of models:# 11, # 14, # 20, # 32, # 50, # sixty-five There are 7 types of deceleration scores: 3, 5, 11, 15, 21, 33, forty-five There are three output specifications: flange, circular shaft, and shaft (with keys and screw holes) |
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The HPN series is a precision planetary gear reducer that is silent, lightweight, compact, and has a short delivery time. Planetary reducers are widely used in the field of industrial machinery and equipment. Low back clearance: below 5 points (below 7 points for two levels) Easy installation There are 5 types of models:# 11, # 14, # 20, # 32, # forty 8 types of deceleration scores: 3, 4, 5, 7, 10, 13, 21, thirty-one Output specifications: Keyshaft output (with center screw hole)&Keyshaft output (without center screw hole) |